29 September, 2020

Caldwell adjustable spreader beam lifts Rothera wharf frames in Antarctica

28 April, 2020

US-based The Caldwell Group Inc. has customised an adjustable, 101,413-lb. (46t) capacity lifting beam for the latest phase of the wharf modernisation at British Antarctic Survey’s Rothera Research Station. Caldwell specifically designed and manufactured the lifting system to suit the harsh, cold environment.


The model 24S-46t-315 adjustable bail lifting beam was delivered by Caldwell’s UK-based partner, Bishop Lifting, to BAM, who is working in partnership with the British Antarctic Survey (BAS), part of the Natural Environment Research Council (NERC), to deliver civil projects associated with the new RRS Sir David Attenborough, a research vessel owned by NERC and operated by BAS for scientific research and logistics projects. Principally, a new wharf will provide safe berthing and efficient operations for the iconic ship.

Challenging conditions

The 8217mm-long beam was designed by Dan Mongan, special application support, new product development specialist at Caldwell. Due to the cold weather in the Antarctic, steel alloy selection, welding processes, and type of paint were all important considerations at the outset, he explains. The beam was based on the standard model 24 adjustable bail lifting system but offered higher capacity. ‘Bail’ refers to the centre item that the crane hook attaches to.

It was 1372mm wide, 1920mm high and weighed in at 10,100 lbs. It was provided along with two patented model 52-58 adjust-a-leg wire rope slings with 6705mm reach. The rig will eventually be used to lift 20 wharf frames, the lightest weighing 77,162 lbs.

Ben Gates, business development director at Bishop Lifting Equipment, comments: “The challenge was, in simple terms, to lift heavy loads, each with different centers of gravity. The adjustable bail solved the problem in that it can be adjusted in one direction and the adjusta-leg slings in the other.”

Collaboration

Mongan comments: “The successful utilisation of the product on such a marquee project showcases our ability to engineer and ship below-the-hook solutions globally. Further, it serves as an example of what Caldwell and Bishop can achieve together; this project involved an extensive design phase, multiple Skype calls, and a collaboration of all relevant parties to arrive at the eventual rigging solution.”

As an aside, Mongan explained that adjust-a-leg slings can be locked into place for constant lifts and are ideal for use in rigging applications and machinery moving. They are often used, he said, for loads that are balanced and symmetrical, but with lifting points not located in a position for a level lift. They are also suited for use when lifting loads at any desired angle, simply by lifting the with sling legs at that desired angle.

Over the next decade, British Antarctic Survey’s Research Stations will undergo a comprehensive modernisation programme to ensure that facilities continue to enable leading research.

The new wharf is scheduled to be built over two Antarctic seasons, starting in November 2018 and completing in spring 2020, in order to improve ship and boating operations. The rear section of the new wharf was constructed in the first season, then the front section attached during the latest phase. Gates adds: “This is a very interesting project. At Bishop Lifting we have been delighted to play a part – albeit a small one.”

www.caldwellinc.com




Events
 
Buyers' Guide Search
 
Search for UK supplier by name
Browse by Product Group.
Magazine
September 2020To view a digital copy of the SEPTEMBER 2020 issue of Hydraulics & Pneumatics Magazine, click here.

July/August 2020 Annual Buyers' GuideTo view a digital copy of the July/August issue of Hydraulics & Pneumatics Magazine, click here.

For a FREE subscription please click here

June 2020 Issue To view a digital copy of the June edition of Hydraulics & Pneumatics Magazine, click here.

For a FREE subscription please click here

BFPA YearbookTo read the latest BFPA Yearbook, click here
BFPA Training AcademyClick the image to go to the BFPA Training Academy website
Compressed Air & Vacuum Technology Guide 2018To read the official BCAS Compressed Air & Vacuum Technology Guide 2018 click here
Offshore Europe JournalOEE
Talking Industry
Super Swivels
Impulse Automation Limited was established in 1960 and is based in the United Kingdom. We are an importer and distributor of mechatronic components used in a wide variety of industry sectors.Impulse Automation Limited
IndequipWEB LOCATOR
Hy-Pro FiltrationWEB LOCATOR
PrimaryWEB LOCATOR
Newsletter
 
Newsletter